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Zhejiang SAS Intelligent Technology Co.,Ltd.
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6 Axis Robot Stamping Line HMI Interface For Prototyping Made Easy

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6 Axis Robot Stamping Line HMI Interface For Prototyping Made Easy

Tonnagecapacity : 1000-3000 tons

Installationtime : 4-6 weeks

Weight : Approximately 15,000 kg

Dimensions : Customizable based on customer requirements

Coolingsystem : Hydraulic cooling system

Safetyfeatures : Light curtains, Emergency stop buttons, Safety interlocks

Precision : ±0.01 mm

Automationlevel : Fully automated

Powersupply : 380V, 50Hz, 3-phase

Robottype : 6-axis industrial robot

Controlsystem : PLC with HMI interface

Cycletime : 8-14 seconds per stroke

Productname : High Tonnage Robotic Stamping Line

Productionoutput : Up to 5000 parts per hour

Materialcompatibility : Steel, Aluminum, Copper

Place of Origin : China

Brand Name : Qicheng

MOQ : 1

Price : Negotiable

Packaging Details : Standard packaging

Delivery Time : 60 days

Payment Terms : TT/LC

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Robotic Stamping for Prototyping Made Easy
In the rapidly evolving landscape of product development—especially in EV automotive and consumer electronics—speed is everything. Zhejiang Qicheng Intelligent Technology simplifies the prototyping phase with specialized Robotic Stamping Solutions. We utilize ABB's flexible 6-axis robots combined with digital twin technology to lower the cost and time barriers traditionally associated with stamping new designs. Our solutions make rapid, low-volume metal forming accessible, accurate, and repeatable.
Prototyping Agility Matrix
Our prototyping lines are engineered for quick deployment, minimal tooling investment, and high process visibility.
Prototyping Metric Traditional Manual/Batch Stamping Qicheng Agile Robotic Solution
Setup Time Days / Weeks Hours via Offline Programming
Tooling Cost High (Hard Tooling required) Low (Supports Soft Tooling/3D Printed Dies)
Material Flexibility Limited to specific tool sets Wide range of alloys (via flexible EOAT)
Process Validation Physical Trial & Error Digital Twin Simulation (pre-validation)
Part Geometry Limited by simple draw capability Complex 3D forms via 6-Axis movement
Why Qicheng Makes Prototyping "Easy"
We focus on digital fluency and mechanical flexibility to streamline your R&D cycles:
  • Agile Prototyping Experience: Qicheng has supported numerous R&D labs and startup ventures. We understand that prototyping is not about volume; it's about validating a concept. Our systems are designed for extreme flexibility, allowing you to run 5 parts, tweak the CAD, and run 5 more—all in a single afternoon.
  • Expertise in Simulation & Digital Twin: The core of making it "Easy" is doing the heavy lifting in software. Our engineers utilize ABB RobotStudio® to simulate the entire stamping process. We can validate reach, collision risks, and material flow before we cut a single piece of prototype tooling, saving significant time and material cost.
  • Authoritative "Soft Tooling" Integration: For low volumes, hard steel dies are unnecessary. We specialize in integrating robots with "Soft Tooling"—such as zinc alloy dies, aluminum tools, or even reinforced 3D printed molds. The robot is programmed with specific force-control parameters to protect these softer tools while achieving required part tolerance.
  • Trustworthy & Consistent Quality: Consistency in prototyping is crucial for accurate testing. Manual forming is subjective; our robotic systems ensure that Prototype #1 is identical to Prototype #50. Every motion, force, and vacuum level is logged, providing a complete digital birth certificate for your R&D data.
Key Solution Highlights for Prototyping
  • Offline Programming (OLP): Program the robot directly from your CAD file, minimizing actual robot downtime for teaching.
  • Incremental Sheet Forming (ISF): Optional integration where the robot uses a forming tool to incrementally shape a sheet of metal without a die—the ultimate in low-cost prototyping flexibility.
  • Universal End-Effectors: Configurable vacuum and magnetic grippers designed to handle a wide range of blank shapes and sizes without needing specialized tooling for every part.
  • Compact "Plug-and-Play" Cells: Portable, pre-configured robot cells that can be easily moved within an R&D lab or facility as project needs change.
Prototyping Q&A (Frequently Asked Questions)
Q: If we are using soft or 3D printed tooling, how does the robot avoid damaging the mold?
A: We utilize ABB's Active Force Control technology. The robot continuously monitors the resistance it encounters. It can apply precise pressure during the forming or de-stacking process, automatically adjusting its speed or stopping if a resistance threshold is met, thereby preserving the soft tooling.
Q: What is the typical lead time to validate a new part design using your system?
A: If soft tooling is ready, you can often go from CAD file to validated physical prototype in 2 to 3 days. The OLP programming and simulation usually take less than a day, allowing for rapid iteration.
Q: Can this prototyping system be easily scaled up for production later?
A: Yes. The software and control logic we develop during the prototyping phase are forward-compatible. You can take the exact same RobotStudio program and apply it to a larger ABB IRB 6700 for high-volume production, with only minimal path fine-tuning required on the final production line.

Product Tags:

6 axis robot stamping line

      

robot stamping line hmi interface

      

prototyping robotic stamping line

      
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